鎢(wu)(wu)鋼(gang)銑(xian)(xian)刀(dao)(dao)是一種用(yong)鎢(wu)(wu)鋼(gang)(硬(ying)質(zhi)合(he)金,又(you)稱之為鎢(wu)(wu)鈦合(he)金)制作的(de)刀(dao)(dao)具。一般主要用(yong)于數控加工中心、CNC雕刻機。也可以裝到普通銑(xian)(xian)床上加工一些比(bi)較硬(ying)不(bu)復(fu)雜(za)的(de)熱處理材料,鎢(wu)(wu)鋼(gang)銑(xian)(xian)刀(dao)(dao)應用(yong)廣(guang)泛(fan),使用(yong)高速加工。鎢(wu)(wu)鋼(gang)銑(xian)(xian)刀(dao)(dao)硬(ying)度為維氏(shi)10K,僅次于鉆石(shi)。正因(yin)如此鎢(wu)(wu)鋼(gang)銑(xian)(xian)刀(dao)(dao)具有不(bu)易被(bei)磨損的(de)特(te)性,而且質(zhi)脆堅(jian)硬(ying)不(bu)怕(pa)退(tui)火(huo)。
硬(ying)(ying)(ying)質(zhi)(zhi)(zhi)合(he)(he)金(jin)(jin)(jin)(jin)刀(dao)(dao)(dao)具(ju)(ju)(ju)(ju)(ju)(特別是可(ke)(ke)轉(zhuan)位硬(ying)(ying)(ying)質(zhi)(zhi)(zhi)合(he)(he)金(jin)(jin)(jin)(jin)刀(dao)(dao)(dao)具(ju)(ju)(ju)(ju)(ju))是數控加工(gong)(gong)刀(dao)(dao)(dao)具(ju)(ju)(ju)(ju)(ju)的主導產(chan)品,有的國家有90%以上(shang)的車(che)刀(dao)(dao)(dao),55%以上(shang)的銑(xian)(xian)刀(dao)(dao)(dao)都采用了(le)硬(ying)(ying)(ying)質(zhi)(zhi)(zhi)合(he)(he)金(jin)(jin)(jin)(jin)制(zhi)造,而且這種趨勢還(huan)在增(zeng)加。20世紀80年代以來,工(gong)(gong)具(ju)(ju)(ju)(ju)(ju)行業不(bu)斷擴大(da)各種整體式(shi)和可(ke)(ke)轉(zhuan)位式(shi)硬(ying)(ying)(ying)質(zhi)(zhi)(zhi)合(he)(he)金(jin)(jin)(jin)(jin)刀(dao)(dao)(dao)具(ju)(ju)(ju)(ju)(ju)或刀(dao)(dao)(dao)片(pian)的生產(chan),其品種已(yi)經擴展到各種切削刀(dao)(dao)(dao)具(ju)(ju)(ju)(ju)(ju)領(ling)域,其中(zhong)可(ke)(ke)轉(zhuan)位硬(ying)(ying)(ying)質(zhi)(zhi)(zhi)合(he)(he)金(jin)(jin)(jin)(jin)刀(dao)(dao)(dao)具(ju)(ju)(ju)(ju)(ju)由簡(jian)單的車(che)刀(dao)(dao)(dao)、面銑(xian)(xian)刀(dao)(dao)(dao)擴大(da)到各種精(jing)密、復雜、成形刀(dao)(dao)(dao)具(ju)(ju)(ju)(ju)(ju)領(ling)域。硬(ying)(ying)(ying)質(zhi)(zhi)(zhi)合(he)(he)金(jin)(jin)(jin)(jin)還(huan)是制(zhi)造鉆頭、面銑(xian)(xian)刀(dao)(dao)(dao)等通用刀(dao)(dao)(dao)具(ju)(ju)(ju)(ju)(ju)的常用材料。同(tong)時,鉸(jiao)刀(dao)(dao)(dao)、立銑(xian)(xian)刀(dao)(dao)(dao)、加工(gong)(gong)硬(ying)(ying)(ying)齒(chi)面的中(zhong)、大(da)模(mo)數齒(chi)輪刀(dao)(dao)(dao)具(ju)(ju)(ju)(ju)(ju)、拉刀(dao)(dao)(dao)等復雜刀(dao)(dao)(dao)具(ju)(ju)(ju)(ju)(ju)使用硬(ying)(ying)(ying)質(zhi)(zhi)(zhi)合(he)(he)金(jin)(jin)(jin)(jin)的也日益增(zeng)多。硬(ying)(ying)(ying)質(zhi)(zhi)(zhi)合(he)(he)金(jin)(jin)(jin)(jin)刀(dao)(dao)(dao)具(ju)(ju)(ju)(ju)(ju)和刀(dao)(dao)(dao)片(pian)的年產(chan)值已(yi)占切削刀(dao)(dao)(dao)具(ju)(ju)(ju)(ju)(ju)總產(chan)值的30%以上(shang)。

鎢鋼銑(xian)刀在進行銑(xian)削工(gong)序時,工(gong)件可順著或相對刀具旋轉方向進給,這會影(ying)響(xiang)到切削的起始和完(wan)成特性(xing)。
鎢鋼(gang)銑(xian)(xian)刀(dao)在(zai)進行(xing)(xing)順銑(xian)(xian)(也(ye)稱為(wei)同向(xiang)(xiang)銑(xian)(xian)削(xue))時(shi),工(gong)件(jian)的(de)進給方(fang)向(xiang)(xiang)與切削(xue)區(qu)域的(de)鎢鋼(gang)銑(xian)(xian)刀(dao)旋(xuan)轉方(fang)向(xiang)(xiang)相(xiang)同。切屑厚度從一開始(shi)(shi)就會逐(zhu)漸減少(shao),直至在(zai)進行(xing)(xing)周邊銑(xian)(xian)時(shi)切口的(de)末端為(wei)零而止;在(zai)進行(xing)(xing)逆銑(xian)(xian)(也(ye)稱為(wei)反(fan)向(xiang)(xiang)銑(xian)(xian)削(xue))時(shi),工(gong)件(jian)的(de)進給方(fang)向(xiang)(xiang)與切削(xue)區(qu)域的(de)銑(xian)(xian)刀(dao)旋(xuan)轉方(fang)向(xiang)(xiang)剛好相(xiang)反(fan)。切屑厚度開始(shi)(shi)為(wei)零,然后(hou)隨著切削(xue)過程(cheng)逐(zhu)漸增加。
鎢(wu)鋼銑(xian)(xian)刀(dao)在(zai)進行逆銑(xian)(xian)時(shi),鎢(wu)鋼銑(xian)(xian)刀(dao)刀(dao)片(pian)從(cong)(cong)零切(qie)屑厚度(du)處開始(shi)切(qie)削,這會產(chan)生很高的切(qie)削力(li)(li),從(cong)(cong)而推動鎢(wu)鋼銑(xian)(xian)刀(dao)和(he)工(gong)件(jian)彼此遠離。鎢(wu)鋼銑(xian)(xian)刀(dao)刀(dao)片(pian)被強行推入切(qie)口后,通常(chang)會與由(you)正在(zai)切(qie)削的刀(dao)片(pian)所導(dao)致的加工(gong)淬硬表面接(jie)觸,同時(shi)在(zai)摩(mo)擦力(li)(li)和(he)高溫的作用(yong)下產(chan)生摩(mo)擦和(he)拋光效果。切(qie)削力(li)(li)也更容易(yi)將工(gong)件(jian)從(cong)(cong)工(gong)作臺上舉起。
鎢(wu)鋼銑(xian)刀在(zai)進行順(shun)銑(xian)時,鎢(wu)鋼銑(xian)刀刀片從(cong)最大切(qie)屑厚度處開始切(qie)削。此舉(ju)可通過降低熱量和減弱加工(gong)淬硬趨勢(shi)來蓮(lian)避(bi)免拋光效果。應(ying)用(yong)最大切(qie)屑厚度非常有利,并且切(qie)削力更容易將(jiang)工(gong)件推(tui)入鎢(wu)鋼銑(xian)刀,以使鎢(wu)鋼銑(xian)刀刀片進行切(qie)削作用(yong)。
鎢鋼銑刀在(zai)進(jin)行銑削時(shi),斷(duan)屑(xie)有(you)時(shi)會(hui)(hui)粘接或焊接到(dao)切(qie)削刃(ren)上,并且會(hui)(hui)聚集到(dao)下一刃(ren)切(qie)削的起始周(zhou)圍。進(jin)行逆銑時(shi),斷(duan)屑(xie)比較容易被截留或楔入到(dao)刀片和工件(jian)之間(jian),從而會(hui)(hui)導致刀片破裂。而進(jin)行順銑時(shi),同(tong)樣的斷(duan)屑(xie)會(hui)(hui)一分為二(er),從而不(bu)會(hui)(hui)損壞(huai)切(qie)削刃(ren)。
無(wu)論機床、夾具和工件的要求如何(he),順銑都(dou)是首(shou)選方(fang)法。
由于(yu)切削(xue)力在保(bao)持工(gong)件(jian)在下的同時易(yi)于(yu)推動刀片前進(jin),從(cong)而使順銑對加工(gong)過(guo)程具(ju)(ju)有(you)一(yi)定的特殊(shu)要(yao)(yao)(yao)求(qiu)。這(zhe)就需(xu)要(yao)(yao)(yao)機床通過(guo)消除齒隙來處理工(gong)作(zuo)臺進(jin)給要(yao)(yao)(yao)求(qiu)。如果將刀具(ju)(ju)推入工(gong)件(jian)中,進(jin)給量會無規則性(xing)增(zeng)加,從(cong)而導致切屑厚度過(guo)大并會引起崩刃。應在此(ci)類應用場合中選擇逆銑。另(ling)外,如果加工(gong)余(yu)量出現很大變化,此(ci)時選擇逆銑更(geng)為有(you)利。要(yao)(yao)(yao)想正確夾(jia)緊工(gong)件(jian),必須要(yao)(yao)(yao)求(qiu)有(you)合適的夾(jia)具(ju)(ju),同樣對于(yu)作(zuo)業(ye)則要(yao)(yao)(yao)求(qiu)有(you)正確的刀具(ju)(ju)尺寸(cun)。但(dan)是對于(yu)振動趨勢,切削(xue)力方向則更(geng)為重要(yao)(yao)(yao)。

